For all of mining, sand & aggregate, hot mix asphalt plants and road construction companies, every cent saved from high quality production, fast parts changes and a longer part wear life will be eventually converted into hard profits and real cost reduction of companies. As the most important part of vibrating screens, a set of high-quality wire cloth with high accuracy, long wear life and high anti -impact capability is the assurance of quality production in all industries above.
Why choose Mam Ba’s products?
1. Material,looks the same but different…
Woven screen media is usually made with high carbon or oil tempered wire. The chart below shows common steel wires we use. Among these different varieties steel, Mam Ba highly recommend you choose 65Mn steel. 65Mn steel is a Chinese GB standard spring steel grade, Manganese (Mn) improves hardenability, so the strength hardness, elasticity is higher than that of 65# steel. 65Mn steel is considered to be equivalent to AISI SAE 1065, and some people also compare 65Mn with AISI/SAE 1075, 1095, 5160; JIS SK5 (SK85) and Chinese 8Cr13Mov.
Working with its raw wire supplier, we offer our clients the best steel wires with the optimum mix of ductility, hardness and tensile strength.
Carbon Steel Wire Parameter:
| No | Grade | Chemical Composition |
| C | Si | Mn |
| 1 | 45 | 0.42-0.50 | 0.17-0.37 | 0.50-0.80 |
| 2 | 50 | 0.47-0.55 |
| 3 | 55 | 0.52-0.60 |
| 4 | 60 | 0.57-0.65 |
| 5 | 65 | 0.62-0.70 |
| 6 | 70 | 0.67-0.75 |
| 7 | 65Mn | 0.62-0.70 | 0.90-1.20 |
| 8 | 72A | 0.70-0.75 | 0.15-0.35 | 0.30-0.60 |
Stainless Steel Wire Paramter:
| No | Grade | Chemical Composition |
| C | Ni | Mn | Cr |
| 1 | 304 | ≤0.08 | 8.0-11.0 | ≤2 | 18.0-20.0 |
| 2 | 321 | ≤0.08 | 9.0-12.0 | ≤2 | 17.0-19.0 |
| 3 | 316 | ≤0.08 | 10.0-14.0 | ≤2 | 16.0-18.5 |
| 4 | 2205 | ≤0.03 | 4.5-6.5 | 2.5-3.5 | 21.0-24.0 |
| 5 | 2507 | ≤0.03 | 6-8 | ≤1.2 | 24-26 |
Quality woven wire media is manufactured with a higher carbon and manganese content than traditional high tensile woven wire mesh, providing more resistance to abrasion, longer wear life and better overall performance. Its high ductility, hardness and tensile strength make it less susceptible to breaking in high impact conditions, and its extended wear life reduces downtime and replacement costs.
The best screens must have the right combination of all three critical factors - ductility, tensile strength and hardness. To achieve all 3 factors above, Red Star does not only focus on quality materials but also adopts special heat treatment process to improve overall performance of steel wires. After treatment, both internal structure and physical properties of steel wire has been significantly improved.
2. The Devil is in the details that is why we care…
Old manufacturing methods and the use of inferior materials can lead to screen media that simply doesn’t last. Some manufactures also use a cheaper method to produce wire mesh. As a result, they are offering woven wire at considerably lower prices. But what you get is a brittle woven wire that breaks easier and wears faster, eventually screens out -of-spec product and cost you significantly more in labor, maintenance and lost production.
Loose weave commonly found in cheap woven mesh which never can be acceptable.
To make right screen media, Mam Ba, the biggest screen media manufacturer in China, has invested heavily in technology and equipment. We own 10 production lines and more than 600 crimping wheels. But more importantly, we own a capable and professional team of workers who always pay attention to details during the production.
Our ultimate goal: Zero Defect.
Building a successful team is not only about finding a group of people with the right mix of professional skills, but also about focusing on the goal, hardworking and leadership. To achieve our goal, namely making right screen media, Mam Ba has set up a set of strict working procedures to supervise the whole process.
Edge Types:
Weave Types:
Screen Attributes
1.Cutting edge micro-grain structure
2.Strong enough to withstand trauma or product impact, vibration
fatigue and stress of vibratory units
3.Longer screen life reduces screen changes, saves downtime and
reduces cost per ton
4.Uniform hardness and wire diameter for increased wear life
5.Offered in space, mesh, slotted openings and anti-blinding designs
Advantages
1.Saves downtime and costs
2.Wears thin and smooth for predictable screen replacement and a
healthier bottom line
3.Spend less time changing screens and more time generating product
4.Increases profitability
Main Applications
1.Sand Aggregate (Quarries)
2.Mining Companies & Mining Machinery
3.Road Construction Companies & Road machinery
4.Hot Mix Asphalt (HMA) Plants
5.Construction materials recycle
Product Tags:
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Customizable Quarry Screen Mesh , Aggregate Screen Cloth 1300mpa Images
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